SOFtGELS
Sirio Pharma is a global leader in nutraceutical softgel manufacturing, offering custom formulations, advanced R&D, and end-to-end CDMO services for top supplement brands. With cutting-edge U.S. softgel manufacturing and a global network, we deliver innovative products with speed, scale, and unmatched quality.
We specialize in a full range of softgel dosage forms, including:
Gelatin softgels for oils, botanicals, and vitamins
Plant-based softgels with clean-label, vegan shells
Enteric-coated softgels for targeted delivery
Plantegrity™ softgels for superior clarity and performance
Custom colors, shapes, and branding for stronger shelf presence
Sirio Softgel Manufacturing Benefits
Formula R&D
For concept to capsule, our scientists support supplement formulation and innovation in softgel manufacturing.
Advanced Manufacturing
Flexible batch shapes and sizes, opaque or transparent, natural or synthetic pigments, making us a leading supplement contract manufacturer.
Clean Label & Global Compliance
Built clean, certified worldwide with pharmaceutical packaging and nutraceutical contract manufacturing standards.
Full-Scale Delivery
From R&D and pilot batching to stability testing, packaging, and regulatory support, we provide complete contract manufacturing services.
Regional Solution for Global Markets
We provide softgel manufacturing solutions across China, US, and Germany, covering gelatin and plant-based formats.
| Category | China | US | Germany |
| Gelatin Softgel (All types acceptable) | √ | √ | |
| Gelatin Softgel (Bovine) | √ | √ | √ |
| Gelatin Softgel (Porcine) | √ | √ | √ |
| Gelatin Softgel (Piscine/Fish) | √ | √ | √ |
| Gelatin Softgel (Mix Bovine & Porcine) | √ | ||
| Gelatin Softgel (Enteric) | √ | ||
| Plant-based Softgel (Carrageenan) | √ | √ | √ |
| Plant-based Softgel (Tapioca Starch) | √ | √ | √ |
| Plant-based Softgel (Gellan Gum) | √ | √ | √ |
| Plant-based Softgel (Enteric) | √ |
Frequently Asked Questions on Softgel Manufacturing
Timelines vary based on formulation complexity and order volume. On average, it takes 8–12 weeks from concept to final delivery. For a more precise estimate tailored to your project, we recommend contacting our team directly.
Our batch sizes vary by formula and shell type, and pilot batches and innovation runs are available. We work flexibly with brands launching new products or entering new markets.
Yes. Softgels are ideal for oil-based actives, emulsions, and suspensions. Our expertise includes encapsulating omega-3s, fat-soluble vitamins (A, D, E, K), CoQ10, herbal extracts, and functional lipids. We also optimize bioavailability through self-emulsifying systems if needed.
We offer:
- Opaque or transparent shells
- Color customization using natural or synthetic pigments
- Pearlescent, matte, and glossy finishes
- Flavor-masked coatings for enhanced consumer experience
Brand clients often leverage this for visual differentiation on the shelf.
We use precise gelatin or vegan shell formulation and advanced sealing, drying, and moisture control protocols. Our QA process includes:
- Leak testing
- Drop testing
- Accelerated stability testing
- Cross-linking analysis for long-term integrity
Yes. We offer clean-label options with:
- Non-GMO, gluten-free, dye-free, and bovine-free shells
- Halal and Kosher certified production
- Allergen-free oils and actives on request
We also support organic-compliant sourcing if needed.
Yes. We offer a variety of blister packs, bottles, and sachets and support custom molds and carton design. Our packaging solutions include:
- Light- and moisture-protective materials
- Tamper-evident seals
- Sustainable packaging options
Absolutely. We have extensive experience with:
- FDA and Health Canada
- TGA (Australia), EFSA (Europe), ASEAN, and GCC
We provide regulatory dossiers, certificates of analysis, and support for product registration in international markets.